Maintenance & Reliability eLearning Curriculum

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Basic Skills

Workplace Mathematics

• Whole Numbers
• Fractions
• Decimals
• Algebra

Mechanical Print Reading

• Orthographic Projection
• Format and Dimension
• Types and Symbols
• Thread Specifications

Workplace Reading

• Basic Skills
• Literal Comprehension - Main Idea
• Literal Comprehension - Relationships
• Inference
• Study Skills

Process Operations Training

• Applied Chemistry: General Chemistry

Electrical Maintenance

AC/DC Electronics

• Current
• Voltage
• Resistance
• Ohm’s Law
• Magnetism
• Electrical Measurements
• DC Circuits
• Inductance & Capacitance
• Alternating Current
• AC Measurements
• Capacitive Circuits
• Inductive Circuits
• Transformers
• Tuned Circuits

Applied DC Fundamentals

• Voltage, Resistance, and Current
• Electronic Components and Magnetism
• Electronic Schematics and Circuit Analysis
• Ohm’s Law and DC Circuits

Basic Electronic Components

• Types and Diagrams
• Controls and Application
• Operation and Troubleshooting

DC Motor Controllers

• Controller Function and Operation
• Maintenance and Troubleshooting

DC Motors

• Basics and Internal Parts of DC Motors
• Wiring Diagrams and Troubleshooting

Electronic Circuits

• Basic Principles
• Characteristics and Operations
• Logic Fundamentals, Types & Application

Industrial Electricity

• Basic Principles
• Alternating Current
• Conductors
• Wiring
• Installation, Distribution and Lighting
• Generators and Motors
• AC Motor Control and Current Measurement

Mechanical Electrical Control Systems

• Introduction to Control Schematics
• Electrical Lockout
• Design And Troubleshooting
• Energy Management
• Electronic Controls
• Responsive Systems
• Creating Schematics

Programmable Logic Controllers

• Fundamentals
• Programming
• Inputs and Outputs
• Troubleshooting
• Communications and Advanced Programming

Motor Controls

• Basic Motor Controls & Relays
• Overload Protection Devices
• Time Delay Relays
• Schematic Symbols
• Schematics and Wiring Diagrams
• Starting Methods for Squirrel Cage Motors
• Wye-Delta, Synchronous & Wound Rotor Controls
• Installing & Troubleshooting Control Systems

Motor Drives

• Motor Drive Identification
• Open and Closed Loop Systems
• Variable Speed AC Drives
• Servo and Stepper Motors
• AC Motor Operation
• AC Drive Selection and Setup

ControlLogix

• Introduction To The ControlLogix PLC Family
• Introduction to RSLogix 5000 Software
• Creating & Using Tags & the Program Editor
• Basic Instructions
• Advanced Programming & Analog Devices
• PLC Troubleshooting

Mechanical Maintenance

Industrial Bearings

• Application and Technology
• Maintenance and Installation
• Troubleshooting

Industrial Drives

• Belt Drives
• Chain Drives
• Complete Drive Packages
• Enclosed Drive Systems
• Gears & Gear Systems
• Shaft Joining and Coupling Devices

Industrial Seals

• Gaskets & Packings - Inspection & Installation
• Mechanical Face Seals - Troubleshooting & Installation
• Types, Materials & Properties

Pipefitting

• Introduction to Pipefitting
• Piping Systems and Standards
• Pipe Fittings & Joints
• Measuring Pipe and Drawings
• Offsets
• Manual and Electric Threaded Pipe
• Flanged Pipe
• Plastic Pipe
• Accessories and Specialty Equipment
• Tubing
• Hoses

Boilers

• Introduction to Boilers - An Overview
• Introduction to Boilers: Design and Construction
• Boilers: Feedwater and Steam
• Boilers: Boiler Fuel and Air – Controlling for Safety and Efficiency
• Boiler Operations

Industrial Hydraulics

• Basic Principles and Application
• Function and Operating Principles
• Maintenance & Troubleshooting
• Types & Concepts

Hydraulics

• Harnessing Hydraulic Power
• The Hydraulic Circuit
• Pumps and Actuators
• Control Valves
• Hydraulic Fluid
• System Safety and Maintenance
• Hydraulic System Troubleshooting

Hydraulic Power Systems & Troubleshooting

• Identification and Operation
• Troubleshooting Techniques
• Maintenance Troubleshooting Skills: Hydraulic Circuits and HVAC

Machinery Lubrication

• Lubricating Oil - Types, Properties & Handling
• Lubricating Oil - Equipment & Procedures
• Lubricating Greases - Types, Application & Equipment

Steam Traps

• Types, Principles, and Functions
• Sizing, Installation and Monitoring
• Diagnostics & Troubleshooting

Centrifugal Pumps

• Design and Function
• System Characteristics and Selection
• Operation and Maintenance
• Troubleshooting & Disassembly
• Reassembling and Installation

HVAC&R

• Condensers - Maintenance & Troubleshooting
• Cooling Towers - Maintenance & Troubleshooting
• Complete System Troubleshooting
• Chillers - Leak Check and Electrical
• Air Handlers - Mechanical Systems

Ultrasonics

• Basic Principles
• Leak Detection
• Mechanical & Electrical Inspection

Clutches & Brakes

• Types, Principles and Functions
• Troubleshooting

Pneumatics

• The Power o
• Compressed Air
• The Pneumatic Circuit
• Processing Air
• Actuators
• Pneumatic Control Valves
• Working Safely with Pneumatic Systems
• Pneumatic System Maintenance
• Pneumatic System Troubleshooting

Predictive Maintenance

Machinery Oil Analysis

• Fundamentals and Methods
• Strategies, Options and Testing
• Establishing an Effective Program

Thermography

• Basic Operations
• Operating Procedures and Implementation
• Practical Applications

Advanced Vibration Analysis

• AC Induction Motors Part 1
• AC Induction Motors Part 2

Vibration Analysis

• Predictive Maintenance and Machine Vibration
• Machine Vibration Basic Theory
• Preparing for Data Collection
• The Data Processing System
• Data Collection
• Data Analysis

Machine Technology

Basic Machine Technology

• Safety Procedures & Guidelines
• Hand Tools & Their Uses
• The Use of Measuring Tools
• The Vertical Milling Machine
• The Vernier Caliper & Vernier Protractor
• The Pedestal Grinder
• Sharpening Drill Bits by Hand & Machine
• Drill Presses - Sensitive & Radial Arm
• Drill Press Operations
• Vertical Band Saws - Parts, Accessories & Operation

Basic Engine Lathe

• Accessories
• Identification of Parts and Care
• Speed and Feed
• Grinding a Right – Hand Roughing Tool
• Grinding a Round – Nose Finishing Tool
• Three Methods of Facing Work to Length
• Straight Turning Work of Two Diameters
• Straight Turning Between Centers
• Drilling, Boring, and Reaming Work
• Turning a Radius
• Turning Tapers
• Filing and Polishing
• Knurling

Computer Numerical Control

• Introduction
• Preparing for Programming
• Absolute and Incremental Positioning
• One and Two Axis Linear Milling
• Three Axis Linear and Circular Milling
• Complete Milling Programs
• Drilling, Boring, and Spot-Facing
• Subroutines
• Special Cycles
• Mirror Image Special Cycles
• Quick Code
• Polar Coordinate Programming
• Scaling & Engraving Programming
• Rotation
• Cutter Compensation

Sustainability

Energy Management

• Energy Smart
• Best Practices
• Instrumentation and Controls
• Theory ofSteam Generation
• Fuels and the Combustion Process
• Boilers and Auxiliaries
• Emissions Control and Ash Handling
• Steam Distribution
• Steam Turbines and Condensers
• Electricity Generation and Distribution
• Pumping Systems
• Cooling Towers
• Raw Water Treatment
• Compressed Air
• Refrigeration
• HVAC and Indoor Air Quality

Instrumentation & Control

Electronic Maintenance

• Solid-State Devices
• Integrated Circuits and Op Amps
• Sensor and Transducer Principles
• Transmitters
• Transducers
• Controllers, Indicators, and Recorders
• Tuning
• Sampling Systems & Gas Chromatograph Valves
• Gas Chromatograph Ovens and Controllers
• Spectroscopic Analyzers
• Electrochemical Analyzers
• Instrument Loop Troubleshooting

Smart Digital Instrumentation

• Understanding HART Protocol
• Applications of HART Smart Field Device
• Configuring, Calibrating & Testing HART Smart Field Devices
• Foundation Fieldbus

Continuous Process Control

• Principles of Continuous Control
• Applications of Heat Exchanger Control
• Applications of Distillation Control
• Applications of pH Control

Control Valves & Actuators

• Basics & Function
• Types & Design
• Fundamentals & Selection
• Sizing & Installation

Basic Process Control

• Feedback Control
• Process Control Modes
• Process Characteristics
• Process Variables
• Instrumentation Symbols
• Instrumentation Loop Diagrams
• Piping and Instrumentation Diagrams
• Mechanical Connections
• Electrical Connections

Calibration Test Equipment

• Primary Calibration Standards
• Pneumatic Test Equipment
• Electronic Test Equipment
• Instrumentation Errors
• Instrument Calibration

Process Measurement

• Temp 1 - Thermometers and Thermocouples
• Temp 2 - Resistance and Radiation Devices
• Pressure 1 - Manometers and Gages
• Pressure 2 - Indicators and Transmitters
• Level 1 - Measurement and Gages
• Level 2 - Indicators and Transmitters
• Flow 1 - Measurement Overview
• Flow 2 - Flow Sensors

Gaging & Measurement

• Type and Fundamentals
• Procedures and Operation

Using RSLogix

• Configuring Hardware and Software
• Programming and Editing
• Testing/Troubleshooting Functions

Fieldbus

• Fieldbus: Fieldbus Curriculum Overview
• Fieldbus: The Road To Fieldbus
• Fieldbus: Fieldbus Wiring
• Fieldbus: Fieldbus Devices
• Fieldbus: Introduction to Configuration
• Fieldbus: Introduction to Control Strategy
• Fieldbus: Control Strategy
• Fieldbus: Data Flow & Communications
• Fieldbus: Fieldbus Calibration
• Fieldbus: OPC
• Fieldbus: Introduction To Troubleshooting
• Fieldbus: Troubleshooting
• Fieldbus: Fieldbus Maintenance
• Fieldbus: Maintenance Exercises

General Maintenance

Maintenance Principles

• Maintenance Principles

Operator Inspection

• Pneumatic System Inspection
• Vacuum System Inspection
• Air Compression System Inspection
• Fastener & Equipment Structure Inspection
• Electrical Equipment & Control System Inspection
• Motor & Drive System Inspection
• Belt Drive, Chain Drive & Gear Box Inspection
• Clutch & Brake Inspection
• Lubrication System Inspection

Maintenance And Reliability Principles

• People
• Processes
• Technologies

Introductory Operator Training

• Abnormal Operations
• Properties of Fluids
• Physical Force
• Organic Chemistry
• Normal Operations
• Start-Up Operations
• Equipment Care
• Quantify Physical Characteristics
• Temperature and Heat
• General Chemistry
• Inorganic Chemistry of Water
• Shutdown Operations
• Hand Tools

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